U C Z Purlin Roll Forming Machine Safety Automatic Transverse Move 18.5kw

Automatic Transverse Move C/Z/U Roll Forming Machine

A. Machine Main Components

B. Summary

This machine use metal coil as material, through decoiler, leveling, punching, cut off, roll former. It is no need to remove any parts, through the PLC, automatic conversion to required size , that is, the different sizes is completed by adjusting the combined mould, and punching, fixed length and other processes are completed at one time, the production process is fast, stable and safe.

C. Drawings

D. Technical Flow

Passive decoiler → entry guide → pinching and leveling → hydraulic punching → hydraulic pre-cut → roll former → hydraulic post cut → exit rack

E. Main Technical Parameters

1,Coil weight: max 5 tons

2,Decoiler: passive uncoiling, manual expansion

3,Decoiler range:Φ460-530mm

3,Stand: qualified welded profile steel

4,Guide feeding stand: side hand wheel type

5,Leveling type: 2 rolls pinching and 7 rolls leveling(3 top and 4 down )

6,Feeding and leveling motor power: 4kw

7,Leveling Shaft diameter: Φ90mm

8,Leveling Shaft material； 40Cr

9,Leveling shaft heat treatment: surface high frequency quenching

10,Leveling mechanism reducer: cycloid

11,Pre-cut blade: Cr12mov(HRC58-62)

12,Cut width: ≤600mm

13,Cut thickness: ≤ 3.0mm

14,Cut length: PLC control

15,Punching: hydraulic punching(4 positions, no need to change the mould when punching different hole types)

16,Punching shape: round(Φ14,Φ16), Groove(26x14mm,26x16mm)

17,Material of up and down moulds: Cr12MOV

18,Up and down moulds heat treatment: Quench HRC58-60

19,Hydraulic system power: 11KW

20,Solenoid valve for hydraulic system: Beijing Huade

21,Hydraulic oil pump: plunge pump

22,Hydraulic system with air cooling and accumulator

23,Roll former type: stand type and chain drive, steel plate welding (thickening type) stand

24,Shaft material: 40Cr hardening and tempering(HB220-260)

25,Bearing diameter: Φ80mm(HRB)

26,Forming motor power: 18.5kw

27,Roll former speed: 0-15m/min (exclude punch and cutting time)

28,Forming station: 18 stations

29,Coil thickness: 1.5-3 mm

30,Spread width of rolling material: based on the actual width of the test plate

31,Length tolerance: ±1.5mm

32,Roll former mould: 1set (Automatic transverse movement of frame with different specifications)

33,Roller material: Gcr15 quenching treatment(HRC58-62)

34,Roller hard chrome coated layer≥ 0.05mm

35,Cut off type: hydraulic(Poleless structure with waste)

36,Shear blade material: Cr12mov

37,Shear blade heat treatment: quenching(HRC58-62)

38,Exit rack: 2 sets

39,Inverter:Yaskawa

40,PLC:Panasonic

41,Touch screen:MCGS

42,Encoder: Omron

FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements

Packing & Delivery