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Home ProductsRack Shelf Roll Forming Machine

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw

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Large Image :  80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw Get Best Price

Product Details:

Place of Origin: Jiangsu, China
Brand Name: TGMCO
Certification: SGS

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: $80000-$100000/set
Packaging Details: Export standard sea package with film and steel, other spare parts and some small parts are packed in plywood box
Delivery Time: 90 days after receipt of down payment
Payment Terms: L/C, T/T
Supply Ability: 5 sets per month
Detailed Product Description
Name: Rack And Shelf Roll Forming Machine Coil Material: CR,HR
Coil Thickness: 2.0mm Line Speed: 5-7m/min Including Punching Time
Forming Station: About 18 Stations With Torque Head Main Roll Former Type: By Gear Box
Main Motor Power: 18.5 Kw Hydraulic System Power: 5.5 Kw
PLC: Panasonic/Siemens Inverter: Ysakawa
Touch Screen: MCGS Encoder: Omron
Voltage: 380v 50Hz 3Phases (customized) Roller Material: Gcr15, 58-62,HRC Hardness And Chrome Plated Surface
Main Shaft Diameter: Φ70mm Shaft Material: SAE1045 Thermal Refining
Warranty: 1 Year
High Light:

Upright rack roll forming machine

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120 rack upright roll forming machine

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rack upright roll forming machine 18.5kw

 

 

2mm Upright for Rack and Shelf Roll Forming Machine – By Gear Box

 

A. Machine Detailed Parameters

 

 

1 Machine structure Wire-electrode cutting
2 Main power 18.5KW
3 Roller stations About 18 stations with torque head
4 Productivity 5-7m/min including punching time
5 Drive system By gear box
6 Diameter of shaft ¢70mm solid shaft
7 Voltage 380V 50Hz 3phases (Customized)
8 Container need 1x40GP + 1x20GP container
 

B. Profile Drawing

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 0

 

 

No Specification of the material
1 Suitable Material CR,HR
2 Width of the raw material Based on the profile
3 Thickness 2.0mm
 

C. The Chart of Process Flow

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 1

 

Un-coiler—Leveling —Servo feeding & Punching—Roll Forming—Cutting—out table

 

D. Specification of Components

 

 

No Item Technical Specification & Remark
1 5T Hydraulic Un-coiler
  • Steel coil width: 550 mm;
  • Internal diameter of coil: variable, from 470 mm to 520 mm
  • Maximal out diameter:1200mm
  • Maximum coil weight: 5000 Kg;
  • Main motor power: 5.5KW
  • Hydraulic power: 4kw
  • Speed controlled by frequency converter
  • Quantity: 1
2 Leveling part
  • feed into unit oriented wheel(can adjust right and left)
  • Flattener roller: three rollers over four, quenched on the surface
  • Flattener roller material: SAE 1045 quenched to 48-52 HRC, surface chromed
  • Diameter of flattener shaft:¢76mm
  • Power: 4KW AC motor
3 Servo Feeding & Punching
  • Servo feeding system
  • Function: feeding
  • Structural features:adopt servo motor to feeding in Multistage, which can input ten different lengths. Liquid crystal touch screen is easy to set the data. Auto-induction system is connected with the punch machine which is controlled it.
  • Servo power: 2.9KW
  • Servo brand: Yaskawa
  • 110T punching machine
  • Mode: JH21-110
  • punching machine adopt continue punching
  • Power: 11KW
  • SPM: 50times /MIN
  • Mould :Cr12 with quenching treatment
  • Numbers of moulds: one set
  • brand of punching machine: Yang Li
4 Main Roll Forming Machine
  • Roll station: about 18 stations with torque head
  • Roller material:Gcr15, 58-62,HRC hardness and chrome plated surface
  • Shaft diameter: ¢70mm material: SAE1045 thermal refining
  • Drive by gear box
  • Main motor: 18.5KW
5 Machine structure:
  • Main frame by steel plate welding
  • Machine structure: wire-electrode cutting
6 Hydraulic cutting system
  • Cutting after forming: Cut the sheet after roll forming to required length
  • Diameter of oil cylinder:80mm
  • Hydraulic power:5.5KW
  • Hydraulic pressure: 16Mpa adjustable
  • Material of blade: CR12 quenching to 58-62HRC
  • Length measuring: Automatic encoder length measuring
  • Tolerance of length: 3m+/- 1.5mm
7 Hydraulic System
  • Hydraulic power: 5.5kw with cooling fan
  • Working pressure: 16Mpa adjustable
  • Solenoid valve: 1 group
  • Hydraulic oil: 46# hydraulic oil
  • Quantity :1
8 Computer Control Cabinet
  • Programmable setting of profile length and quantity
  • Operating system language: English and Chinese
  • Voltage, Frequency, Phase: 380 V, 60 Hz, 3Phase(customized)
  • Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
  • Length inaccuracy can be amended easily.
  • Control panel: Button-type switch and touch screen
  • Unit of length: millimeter
  • PLC brand: Panasonic
  • Transducer: Yaskawa
  • Touch screen: MCGS
  • Encoder: Omron
9 Out table
  • Jointed by steel tube
  • One out table with one support roller
  • Quantity: 5 units
10 Spare Parts
  • Bearing: 2 pieces.
  • Limit switch: 2 pieces
  • Relay: 2 pieces.
  • Oil tube: 1 piece
  • Screws and nuts: some.
  • Tools: spanner, hex spanner and adjustable wrench and other correlative adjust machine tools

 

Machine photo for reference:

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 2

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 3

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 4

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 5

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 6

 

 

FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements

 

 

 

Packing & Delivery

 

80 90 100 120 Rack Upright Roll Forming Machine By Gear Box 18.5kw 7

Contact Details
Taicang Global Machinery Co., Ltd.

Contact Person: Peter W

Tel: 86-18051794580

Send your inquiry directly to us