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Home ProductsGuardrail Roll Forming Machine

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding

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Large Image :  310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding Get Best Price

Product Details:

Place of Origin: Jiangsu
Brand Name: TGMCO
Certification: SGS

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: $100000-$200000/set
Packaging Details: Export standard sea package with film and steel, other spare parts and some small parts are packed in plywood box
Delivery Time: 90 days after receipt of down payment
Payment Terms: L/C, T/T
Supply Ability: 10 sets per month
Detailed Product Description
Name: Guardrail Roll Forming Machine Coil Material: Steel
Coil Thickness: 2.5-4mm Line Speed: 10-15m/min
Forming Station: Main Roll:19 Stations, Feeding Roll: 8 Stations(The Purpose Is To Satisfy Two-wave And Three-wave Guardrail Profiles On One Machine) Main Roll Former Type: Cast Iron Stand Type And Gear Box Drive
Main Motor Power: 44kw(22kw X 2) Hydraulic System Power: 30kw
PLC: Panasonic / Siemens Inverter: Ysakawa
Touch Screen: MCGS Encoder: Omron
Roller Material: Gcr15(forging) Main Shaft Diameter: Φ105mm
Cutting Blade Material: Cr12M0V Quenching Treatment Voltage: 380v 50Hz 3Phases(customized0
Warranty: 1 Year
High Light:

740mm Highway Guardrail Roll Forming Machine

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W Beam Highway Guardrail Roll Forming Machine

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Guardrail Rollforming Machines

 

2-Wave & 3-Wave Standard Highway Guardrail Roll Forming Machine

 

 

 

A. Technical flow

Automatic decoiling → 7 Roll leveling → Servo feeding → Hydraulic punching & cut off → Fast table roller → Roll former → Conveyor

 

B. Main Components

 

NO. Item Quantity
1 Decoiler 1 set
2 Leveling machine 1 set
3 Servo feeding(including electrical control) 1 set
4 Punching mould 3 sets
5 4-column hydraulic press(including pre-cut off) 1 set
6 Fast table roller 1 set
7 30kw hydraulic station 1 set
8 Roll former(including rollers) 1 set
9 Conveyor 1 set
10 Electrical console 1 set

 

 

C. Main technical parameters

1. Material properties and specifications

1) Material: Q235

2) Thickness: 2.5-4mm

3) Width: 475mm/740mm

4) Coil ID: φ508mm

5) Coil OD: ≤φ1900mm

6) Coil weight: ≤10T

 

2. Profile drawing (as per confirmation of both sides)

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 0

 

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 1

1) Width: 310mm/506mm

2) Height: 85mm

3) Length: 4320mm

4) Length tolerance: 4320mm±2mm

 

3. Whole line specifications

1) Forming type: cold roll forming

2) Speed: ≤15m/min(4320mm product about 3 per min)

3) Feeding direction: left

4) Main voltage: 380V,50Hz

5) Total power: about 100kw

 

D. Main components parameters

1. Hydraulic decoiler

  1. Structure:automatic uncoiling, hydraulic expansion
  2. Coil weight:max 10 tons
  3. Coil ID:Φ508mm
  4. Expansion range:Φ450 - 530mm
  5. Decoiler power: 7.5kw
  6. Hydraulic system power: 4kw
  7. Hydraulic system oil pump:vane pump
  8. Hydraulic system solenoid valve:Beijing Huade
  9. Decoiler main roll shaft diameter: φ190mm
  10. Expansion tightening cylinder diameter: φ200mm
  11. Decoiler electrical control system: main electrical components adopt well-known brands

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 2

 

2. Leveling machine

  1. Wallboard structure, 2-roll pinch, 7-roll leveling. Leveling roll diameter: 120mm.
  2. Leveling roll material: qualified 40Cr, heat treatment HRC48º~52º.
  3. The leveler is equipped with guide vertical rollers before and after the leveler. Four rollers in the left and right groups are used to control the up and down and the left and right runout of the strip material, and the pressure distribution device at the inlet and outlet.
  4. Leveling machine power 5.5kw, frequency control, speed reducer ZQ350, speed ratio(i=20.49), leveling speed: 10-25m/min.
  5. Leveling feeding width: 300-800mm

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 3

3. Servo feeding machine

  1. Motor power 4kw + planetary reducer, speed ratio 1:10.
  2. Feeding roll diameter: ¢120mm
  3. Material: qualified 40Cr, heat treatment HRC48º~52º.

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 4

4. Punching & cut off structure

  1. 4-column hydraulic press, can punch all national standard high-speed guardrail pass.
  2. Cylinder diameter¢250mm.
  3. Punching mould: 3 sets, material GCr15, integral quenching, hardness HRC58~62º.
  4. Blade material: Cr12M0V quenching treatment
  5. Hydraulic station and cylinder: Hydraulic valve: Beijing Huade
  6. Hydraulic station oil pump: plunger pump
  7. All sealing rings of hydraulic cylinders are well-known brands
  8. Motor power: 30kw

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 5

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 6

5. Automatic table roller

1) Length: 5000mm

2) Table roller: square pipe welding, drum conveying

3) Table roller diameter: 80mm

4) Transmission: chain transmission

5) Moter power: 1.5kw(Speed regulating motor, adjustable feeding speed)

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 7

6. Main Roll former

1) Stand: welded qualified steel, then tempering treatment

2) Feeding stand:side handwheel type

3) Roll former structure: cast iron stand type gearbox transmission(gimbal)

4) Gearbox model: GY230

5) Shaft material: 40Cr hardening and tempering treatment(HB 220-260)

6) Shaft diameter: Φ105(HRB bearing)

7) Roll former motor power: 44kw(22kw x 2)

8) Roll former speed: 0-20m/min (exclude punching and cutting time)

9) Roll former station: Main roll:19 stations, feeding roll: 8 stations(The purpose is to satisfy two-wave and three-wave guardrail profiles on one machine)

10) Thickness: 2.5-4mm

11) Spread width: details are shown in drawings(based on the width of the actual test plate)

12) Length tolerance: ±1.5mm

13) Roller mould: 1 set (produce two-wave and three-wave profiles)

14) Roller material: Gcr15(forging)

15) Roller heat treatment: quenching treatment

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 8

7. Conveyor

1) Conveyor roller: square pipe welding, drum conveying

2) Length: 4000mm

8. Electrical control syetem

1 Inverter:Delta

2 PLC:Panasonic

3 Touch screen:MCGS

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 9310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 10

 

E. Buyer preparations

1) Voltage: 380V±10%,50Hz±10%

2) Environment: temperature -10°C - 50°C, humidity20%-80%

3) Total power: about 100kw.

4) Buyer provided: general switch of power supply, wires, cable, series Pipe, Gear Oil, 46°degree anti-wear hydraulic oil

5) Space: 45m x 5m x3m(LxWxH)

6) In the process of equipment installation, auxiliary facilities such as personnel, hangers and supporting tools are provided by the demander.

 

 

FAQ
1) Q: Will you deliver the right goods as ordered? How can I trust you?
A: Yes, we will. We are Gold supplier of Made-in-China with SGS assessment (Audit report can be provided). We have cooperated with many customers all over the world with high market reputation, no worries.
2) Q: How to choose the Tube Mill Line?
A: You have to inform us following details:
- The pipe material
- Round pipe range
- Square pipe range
- Rectangle pipe range
- Wall thickness range
- The pipe usage
3) Q: How to choose the Roll Forming Machine?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil weight
- Cutting type
- Profiles drawings
- Other special attention
4) Q: How to choose the Slitting Line & Cut to Length line?
A: You have to inform us following details:
- Coil material
- Coil thickness
- Coil width
- Coil weight
- Finished sizes
- Other special attention
55) Q: Where is the nearest airport to your company?
A: Shanghai Putong or Hongqiao Airport.
6) Q: How about your service?
A: Before sales:
- Technical Support: TGMCO will provide detailed technical information such as technical & commercial offer, machine photos, running video, layout, operation manual, and show you working machines in our factory.
- Apply Visa: TGMCO will provide officially invitation letter to apply Visa in china embassy as authority procedures and requirements.
After sales: TGMCO provides comprehensive After Sales Support and Service to meet our customer need.
- Drawings: Provide the foundation drawing, electric scheme and wiring diagram, hydraulic drawing, pneumatic & electric pipeline drawing and other drawings requested by customer.
- Installation and commissioning: TGMCO will send our technicians to customer's workshop for supervision of installation and commission
Training of Customers' technician/workers during commission
- Breakdown Support: We offer 1 year warranty service for main crucial components except consumables
Inform immediate technical assistance and advice to customer by phone or e-mail.
Skilled and experienced engineers are capable of dealing with any type of breakdowns.
Technical service work performed in Customer's site if required.
Urgently supply mechanical or electronic components.
Fast supply of spare parts and wearing parts to cover foreseeable requirements

 

 

 

 

 

 

Packing & Delivery

 

 

 

 

310mm-740mm W Beam Highway Guardrail Roll Forming Machine Guarding 11

 

Contact Details
Taicang Global Machinery Co., Ltd.

Contact Person: Peter W

Tel: 86-18051794580

Send your inquiry directly to us